 Sharon
Joyner Callahan
Production
Engineer III
Newport News Shipbuilding (NNS)
Newport News, VA
Sharon Joyner Callahan has firsthand knowledge of and
proven accomplishments in evaluating, developing, and
implementing engineering methodologies, production processes,
planning, operations, and providing senior management
with the information necessary for strategic and tactical
business decisions. She also has extensive and broad technical
expertise in Engineering and Project Management to design,
construct, analyze, and maintain safe, efficient, cost-effective,
and reliable Research and Industrial Facilities.
Sharon leads major production engineering studies of
processes and resources involved in the design, construction,
and management of Company projects. Functioning in a lead
capacity, she serves as a focal point between Engineering,
Maintenance, the Trades, Planning, Sourcing, Finance,
and other cross functional organizations to develop and
facilitate the effective application of best practices
and manufacturing process improvements. Typically assigned
complex, ill-defined technical problems, Sharon provides
the technical guidance and support to management in evaluating
the feasibility and economics of proposed work, and assists
in the production of a concept and design that integrates
consistence, technical design, and production requirements.
She leads, coordinates, and directs multiple discipline
teams and support personnel. She identifies and develops
strategies to improve throughput and optimize the use
of resources. Determining the feasibility and/or potential
impact of new projects, equipment, processes, and technologies,
Sharon assesses various construction scenarios and schedule
changes. She develops and utilizes computer simulation,
process mapping, and other statistical and engineering
methods to evaluate/validate projects, build sequencing,
and processes. Key Projects include:
- Maintenance Planning Improvement Process (MPIP). Teaming
with Consultants DeWolff, Boberg, and Associates (DBA),
and Facilities Division Management to evaluate the Maintenance
Planning Process for NNS' Facilities Division 100 Million
(M) Annual Spend. Implementing a Management Operating
System (MOS) that will save NNS millions annually. Developed
the MPIP Presentation for the Executive Vice President
of NNS Operations.
- Maintenance, Repair, and Operating (MRO) Expense Material
Improvement Process. Teamed with Industry's proven expert
Industrial Systems Associates (ISA), the management
of Sourcing, Finance, Maintenance, Facilities Planning,
and Shared Data Environment (SDE) to evaluate the MRO
Process for NNS' Facilities Division 10M Annual Spend.
- Developed Crane Assessment Study and Crane Program
Spending Analysis for NNS' 550 acre Facility (including
700+ cranes ranging from _ Ton up to 900 Metric Tons)
that was implemented into NNS' 5 Year Capital Budget
and Overall Company Strategic Plan. Developed Crane
Strategic Plan Presentation for Vice President of Waterfront
Operations and the Navy, Crane Procurement Process Presentation
for Navy Crane Center Executives, and presented "Cranes
at Newport News Shipbuilding" Exhibition for Open House
1995.
Sharon has served as a team member on the Facilities
Strategic Plan Development Team, Facilities Division's
Communication Team, Facilities Division's Conditional
Assessment Team, and Crane Engineering & Maintenance Department's
Process Improvement Team.
As a Project Engineer, Sharon worked in the Facilities
Engineering Division at NNS and the National Aeronautics
and Space Administration (NASA) at Langley Research Center,
Hampton, Virginia. In those capacities, she managed all
phases and aspects of Capital and Maintenance Projects
from identification of need to implementation, provided
cost estimates, engineering design in accordance with
National Consensus Codes and NNS/NASA Directives. Sharon
approved, reviewed, and prepared procurement documents
for equipment/services, selected and obtained Consulting
Engineering Firms' Services, supervised construction projects
as NNS Representative to Contractors and NNS Trades, and
performed Inservice Inspection of Ground Based Pressure
Systems, stress, fatigue, flexibility and finite element
analyses. As an instructor, she developed and taught Codes,
Specification, and Standards Course which Qualified Engineering
Technicians for Level I & II NDT Visual Inspectors, and
the Facilities' Lifting and Handling Equipment Refresher
Course. Sharon is a Subject Matter Expert (SME) for the
Crane Structural Inspection Course. Key Projects included:
- Transferred 30-Ton Cranes including rigging and landing
foundation design.
- Purchased $.4M Rubber -Tired Gantry Crane.
- Supported team effort for $1M emergency Structural
Repair of derailed 900 Metric Ton "Goliath" Crane essential
to Carrier Construction.
- Led $1M Repair to Unitary Plan Wind Tunnel.
Sharon completed the Dual Degree Engineering Program
in May of 1984 earning a BS in Civil Engineering from
Old Dominion University, Norfolk, VA, and a BS from Hampton
University, Hampton, VA. Sharon is a member of the National
Technical Association (NTA) and Women in Technology International
(WITI).
In 1998, she was selected by NTA as one of the top 50
minority women in the Sciences, Engineering, and Technologies.
She also received two NNS' Certificates of Appreciation:
Crane Moves (1995) and Crane Overhauls (1994).
Sharon is committed to community service and has served
as the fundraising chairperson for Habitat for Humanities
"Lily's Pads", a mentor and speaker at numerous educational
institutions, and a judge at Newport News Public Schools'
All-City Science and Math Fair. Sharon enjoys research
and is the author of six books on genealogy and is a noted
family historian for several families.
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